A new or rebuilt hydraulic system should be flushed before it becomes operational. The concept of flushing is to loosen and remove contamination particles inside the system by forcing flushing fluid through it at high velocity. In theory, this leaves the inside walls of the fluid conductors at the same cleanliness level as the new fluid that will be installed. Then, during normal operation, the system will experience only externally and internally generated contamination that can be controlled with filtration.
SunPower can custom manufacture /supply/rent Flushing Systems to cover a wide range of applications. Our Flushing Rigs can be engineered to use in both onshore, offshore & marine applications. They can be configured in many ways to meet the requirements of customer specifications.
With years of experience in Hydraulic cylinder manufacture, SPG delivers Custom manufactured Single & Double Acting as well as Telescopic cylinders for Industrial. Marine and Oilfield Applications.
Hose repair has never been so easy with ParkerStore HOSE DOCTOR. Limit the interruption of a break and let us bring the solution to you with our mobile, hose repair solution. Trained professionals come to your site with fully stocked trucks to identify, diagnose and replace hose assemblies on hydraulic and pneumatic systems. Plus they're available anytime, day or night, for any of your service and repair needs.
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We pride ourselves on having the most accomplished specialist facilities to service and repair hydraulic components, systems and equipment. These facilities coupled with a reputation for service quality and response enables SunPower to be the premier single source market leader in the maintenance, repair and overhaul of mechanical handling equipment, controls systems and hydraulic components.
Our maintenance, repair and overhaul service is supported by our technical support and application engineers.
Range of Components - Serviced
Range of Equipment - Serviced
Over the last 2 decades, SunPower has provided many of our customers of all industries with efficient, reliable standard and custom power units. We build the Hydraulic power units with quality components from globally reputed manufacturers under stringent manufacturing standards, these power units are available with options for capacities, controls, manifolds, pumps and configurations. They ensure reliable, cost-effective operation and maximum productivity in applications from process manufacturing to alternative energy.
SunPower has extensive experience in Design, Manufacture, Installation, Commissioning and Maintenance of Custom designed Hydraulic Power Units.
We are backed by our in-house Engineering team to design and Manufacture Efficient and Ergonomic Electric Motor and Diesel Engine driven HPUs and are today a trusted name in the Metallurgy and O&G industry.
SunPower hydraulic technicians and pipefitters are trained to the highest degree of competence and quality, and as a result SunPower offers a complete pipework installation package, including specification, design, fabrication and installation, flushing and testing.
Our pipefitters are experienced in fitting a wide range of systems including both welded and non-welded manufacture. This “turnkey” approach to pipework installation provides the following:
SunPower personnel are qualified in the installation of specific connection types from a wide range of manufacturers including the following:
In addition SunPower personnel are familiar with all types of exotic material, specialist orbital welding, as well as standard welding procedures.
Our in-house design department works closely with clients which, when combined with our extensive experience in design of specialist equipment for the energy industries, allows us to fully understand both stated and unmet needs.
The tailored nature of our engineering operations allows us to work to a detailed functional design specification or where required, to provide a detailed specification on behalf of the client. Project planning is documented and tracked via standardised project planning software. This enables SunPower’s hydraulic services team to integrate seamlessly into a clients overall schedule. Dedicated project management ensures schedules are maintained and provides a single point of contact for the customer.
Typical System Works Undertaken
Experienced repair, service and solutions for all types of Hydraulic Pumps, Motors, valves, etc., using genuine OEM parts.
We are a certified MH Hydraulics repair center.
Backed by years of expertise in Repair and rebuilding Hydraulic pumps, as well as an excellent stock of spare parts and global sources, SPG puts your Hydraulics back in service sooner than you think!
At SunPower, we perform the installation of hydraulic piping systems.
An important procedure before handing over newly installed hydraulic piping system is the flushing operations. This is the cleaning of the hydraulic pipe installation with special chemicals and oil after the completion of the hydraulic piping installation and mounting, before the commissioning of the system.
We also provide flushing services for systems in use. This is a highly recommended preventive maintenance service to ensure complete uptime of the system. Over a period of use it is inevitable that contamination will enter the system even with the preventive filtration in place. Periodic flushing of the entire system can be done during planned maintenance shut downs.
Chemical Cleaning and Hot Oil Flushing
Chemical Cleaning? is performed according to guidelines from API, ASTM, ISO, etc. The cleaning sequence is divided into five phases:
Phase I - Alkaline Degreasing and Pickling?
Phase II - Pickling?
Phase III - Neutralizing?
Phase IV - Preservation (corrosive steel)?
Phase V - Drying?
We verify proper chemical cleaning with one or more of the following methods:
We at SunPower also provide the Flushing Equipment for hire or supply. These flushing equipment are designed by expereinced engineers who have desgined the flushing unit to effectively clean the Hydraulic Oil.
The process will flush contaminants from the piping system by high-turbulence oil velocity circulation, where the contaminant will be effectively trapped in the filter. The Clean Oil after filtration will be pumped back into the piping system to flush out the remaining contaminant, and the process will be repeated continuously until the system is at the required NAS code.